Vaccine platforms & CMC scale-up

Executive context


Platform choice (AAV, LVV, adenovirus, retrovirus) drives CMC complexity and unit economics. In the 2025–2033 outlook, AAV is on track for ~54% share by 2033, with tangible upstream gains (10–50×) and downstream recoveries >90% for full capsids. The scaling agenda: move to suspension (target ~94% adoption), standardize analytics, and phase continuous processing where justified by throughput and cost curves. itsallaboutpatents.com

Buyer checklist


• Upstream: HEK293 suspension, transfection efficiency, and lot-to-lot variability controls. itsallaboutpatents.com
• Downstream: platform chromatography + capsid ratio QA to keep recovery >90%. itsallaboutpatents.com
• Scale pathway: pilot → engineering runs → PPQ; identify rate-limiting steps before capex.
• Capacity signals: >$12B facility commitments (2025–2028) and a 2,000+ trial pipeline raising slot scarcity. itsallaboutpatents.com

Link back & next steps


See the Viral Vectors Manufacturing report for segmentation, capacity, and adoption forecasts to 2033, including LVV’s path toward ~33% share. Pricing: $2,100 single-user; delivery in 2–5 hours post-payment. itsallaboutpatents.com

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